作业前准备管理规定 ***********公司 1 Purpose： Series No.: **-****** Version:A/0 Page:1/2 Regulation on Verification of Job Set-ups 1.1为确保生产的顺利进行，明确作业前准备工作的内容与职责，特编制此规定。Define the responsibility of job set-ups verification for smooth product process. 2 适用范围Scope： 2.1 适用于沈阳名华内部注塑、预处理/喷涂及装配等主要工序生产前的准备验证管理。Verification of job set-ups on major processes such as injection, power wash,/painting and assembling in SYMH. 3 职责Responsibility： 3.1 制造部负责该文件的更新与下发；Product Department: responsible for the document update and issue. 3.2 制造部、物流部为该管理规定的执行部门。Product Dept. & Logistics Dept.: responsible for performing accord with this regulation. 4 定义Definition：无Nil 5 工作内容Content： 各工序作业前准备验证内容 类别 Sort 注塑 Injection ①工作着装是否符合要求：工作服、工uniform & shoes, etc.. 人员 Human ②人员是否已经到位，是否满足生产要求Have qualified operators been in position? plan Verification of job set-ups 预处理/喷涂 Power wash/ Painting ①工作着装是否符合要求：防尘服装配 Assembling ①工作着装是否符合要求：手套、工作鞋等Suitable clothing or not: work （喷房内）、工作服等Suitable 作服等Suitable clothing or not: work clothing or not: clean garment(in uniform & shoes, etc.. painting room), work uniform, etc.. ②人员是否已到位，是否满足生产in position? production plan ①设备点检是否正常Is equipment spot ①检查预处理岗位所用的仪器是inspection ok? ②设备参数显示是否在工艺文件控制范围内（烘料温度与时间、热流道温度、料筒温度等）Are parameters in normal range ( drying temp. & time, hot runner 设备 Machine and feed cylinder temp.)? right? fixed correctly? manipulator fixed correctly? measuring devices available for use? equipments available for use? ①设备点检是否正常Is equipment ②操作台是否可正常使用Is operate 否能够正常使用Are power wash spot inspection ok? ②确认油漆线链条线运行情况Is table available for use? chain of painting line available for ③焊枪、胶枪、拉铆枪等工具是否可use? ③检查和调整机械手喷涂工艺满robot parameters to fulfill the ④检查和调整烘房工艺符合标准oven room to fulfill the 正常使用Are aids such as welding torch, glue gun, riveter and so on ②人员是否已经到位，是否满足生产要求Have qualified operators been in ③核对当日生产计划Check ③核对当日生产计划Check production 要求Have qualified operators been position? ③核对当日生产计划Check production plan ③顺序流道是否正常Is runner order 足产品需求Check and adjust the available for use? ④模具是否安装正确到位Are moulds requirements. ⑤机械抓手是否安装正确到位Is Check and adjust the parameters of ⑥监视测量设备是否可正常使用Are requirements. 作业前准备管理规定 ***********公司 Series No.: **-****** Version:A/0 Page:2/2 ①核对待装配零件 assembling parts( semi-products and auxiliary parts) Regulation on Verification of Job Set-ups ①确认喷涂件和相应的支架及油①核对并记录生产所用原料情况 （牌号、性状、数量、批次等） appearance, quantity, lot no., etc. 防止混料、错用物料 Material 漆Check production material such as （半成品、辅件）Check the ②若有擦洗工序，检查相应清洗辅available if Check and record usage of material: brand, parts, relative racket and paint etc.. ②检查、处置（隔离与标识）剩余物料：材是否准备完毕Have cleaning ②辅助用品是否已齐备 Check and materials washing （螺丝刀、刀片、标贴等）Are aids available on site?(screwdriver, blades, disposal( isolation & identification) the process is required? misapplication ③现场辅助用品是否已齐备 fixed correctly? ④检查与确认后处理辅助材料满rest material to avoid confusion and ③滑撬是否安装正确到位Are skids labels and so on) （周转车、刀片、标贴、胶带等）Are aids 足生产需求Check and confirm aids available on site?( internal vehicles, of post-treatment available for use. blades, labels, tapes and so on) ①核对工艺文件 process file(process card, CP, WI, etc.) 工艺 Process ②检查、核对工作记录 record and sheet(are former record & blank sheet available?) ③首件确认：存放、测量与记录FAA: sampling, measure and record 环境 Environment ①现场是否按区域标识进行摆放Is ①工位5S情况5S everything laid out by area/marks? ②工位5S情况5S ①现场是否按区域标识进行摆放Is everything laid out by area/marks? ②工位5S情况5S ①核对工艺文件是否在现场 process file(CP, WI, etc.) ①核对操作指导书等Check WI, ②检查、核对工作记录 sheets available? （工艺卡、控制计划、操作指导等）Check （控制计划、操作指导等）Check etc.. ②检查、核对工作记录Check （记录是否齐全）Are records and （记录是否齐全及上一班次记录情况）Check record and sheet. 6. 相关文件Reference 6.1 首件确认流程 FAA process 7 相关记录Sheet 7.1 作业前准备检查表 Check list for job set-ups 7.2 设备点检表 Equipment spot inspection sheet 7.3 首末件检验记录单 First and last parts check sheet 7.4 预处理参数记录单 Power washing parameter record 7.5 油漆线开机记录表 Paint line job set-ups record 编制/日期: Edit/Date: 审核/日期: Audit/Date: 批准/日期: Approve/Date： 本文来源：https://www.wddqw.com/doc/2b1445110a12a21614791711cc7931b765ce7bce.html